Preventative Hydration Protocols for Heat Stress Management: Applications from Sport Science

Personalized hydration protocols, informed by sports science, are essential for preventing heat stress and ensuring the safety and performance of industrial workers exposed to extreme heat.

Imagine running 135 miles in California’s Death Valley, with temperatures soaring to 130 degrees Fahrenheit under the blazing sun, while maintaining a pace of 10 kilometers per hour. Elite athletes tackle this challenge in the Badwater Ultramarathon in under 22 hours. What crucial lessons can industrial workers draw from these extraordinary athletes to perform safely and efficiently in similarly extreme conditions? 

Proper hydration is key. While heat acclimation is crucial, dehydration can negate its benefits, underscoring the need for effective hydration strategies to ensure worker safety and performance.


As the climate crisis escalates, industrial workers are on the frontlines, battling extreme heat that jeopardizes their health and productivity. Like athletes, industrial athletes are exposed to high temperatures and demanding physical work and are particularly vulnerable to heat stress. Thirty-five percent of American PDO workers experience occupational heat strain, significantly impacting productivity and health. 

In this challenging landscape, proper hydration emerges as a critical defense. The Occupational Safety and Health Administration (OSHA) calls out hydration as key to heat illness prevention in its recent bulletin, but one-size-fits-all guidelines fall short. Enter the realm of sports science, where personalized hydration strategies and advanced monitoring technologies offer promising solutions for heat stress management in industrial settings. 

The National Institute for Occupational Safety and Health (NIOSH) recommends that workers consume one cup (8 oz or 250 mL) of water every 15-20 minutes. Robust individual variability exists in exercise-related fluid losses. So workers should consider individual needs based on environmental conditions, work intensity and heat exposure duration.

Personalized Hydration Protocols

Personalized hydration protocols, informed by sports science, provide a tailored approach to combat heat stress. Athletes use individualized hydration strategies to optimize performance and prevent heat-related illnesses. Sports science has long recognized the importance of tailored hydration, which can significantly enhance safety and performance. Maintaining hydration status with minimal variation (+1 percent to –1 percent of body weight lost in fluid) allows the body to optimally thermoregulate and maintain cardiovascular function.


This article originally appeared in the September 2024 issue of Occupational Health & Safety.

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