Page 3 of 3

Preventative Hydration Protocols for Heat Stress Management: Applications from Sport Science

Some, but not all, sodium should be replaced when sweat sodium losses are high, which may occur when there is some combination of moderate to prolonged duration exercise in the heat (>1–2 h), moderate-to-high sweating rates (>1.5 L/h) and/or moderate-to-high sweat sodium concentrations (>60 mmol/L).

 Athletes who sweat profusely, especially when overlaid with a high sweat sodium concentration, may be at greater risk for cramping, particularly when not acclimatized to the heat and environment.


Over-drinking fluids in excess of sweat and urinary losses is the primary cause of hyponatremia (blood sodium <135 mmol/L), also known as water intoxication, although this can be exacerbated in cases where there are excessive losses of sodium in sweat and fluid replacement involving low-sodium beverages.

Conclusion and Future Outlook

As global temperatures rise, the need for innovative heat stress management solutions becomes urgent. Wearable technologies and personalized hydration strategies can safeguard industrial workers' health and boost productivity. Implementing effective hydration protocols requires education, training, management support, and advanced monitoring technologies. Embracing these advancements ensures a safer and more resilient workforce, offering practical and effective solutions to heat stress challenges. Continued investment can create a healthier and more productive work environment for all industrial athletes.

Pre-Hydration Strategies:

  • Fluid intake. Consume 5–10 ml/kg body weight (2–4 ml/lb) 2 to 4 hours before work. Ensure urine is pale yellow and include sodium in fluids and foods to enhance retention.
  • Fluid balance. Check hydration status by monitoring urine color and volume and/or sweat loss and volume. Drink small amounts consistently and use electrolyte solutions containing sodium and potassium.

Post-Hydration Strategies:

  • Fluid replacement. Drink 125-150 percent of the remaining fluid deficit (1.25–1.5 L for every 1 kg lost) immediately after work and gradually over the next few hours. Use electrolyte solutions.

Monitoring. Monitor urine color and volume, aiming for pale yellow urine. Use real-time sweat loss technology or pre/post-body-weight assessments to determine fluid loss.


This article originally appeared in the September 2024 issue of Occupational Health & Safety.

About the Author

Matt Marrapode is the Senior Director of Business Development at Epicore Biosystems.

Product Showcase

  • Safety Shower Test Cart

    The Safety Shower Test Cart speeds up and simplifies emergency shower tests, ensures you stay in compliance with OSHA regulations, and significantly reduces testing costs. With 7 unique features, the cart makes testing easy, effective, and efficient. You can test water clarity, flow, temperature, and spread—all at the same time! Most safety shower testing kits create a mess, take too much time to use, and don't fully help you stay in compliance with OSHA & ANSI standards. Transform the way you test emergency showers with Green Gobbler Safety. Read More

  • Glove Guard® Clip

    Safety should never be compromised, especially when it comes to proper glove usage. The Glove Guard® clip enhances safety by encouraging employees to keep their gloves with them at all times. This reduces the risk of accidents and injuries on the job. By ensuring everyone has their gloves readily available, we help promote a culture of safety and efficiency. The Glove Guard® clip is designed to withstand the toughest work environments. Constructed from robust materials made in the USA, it can endure extreme conditions, including harsh weather, and rigorous activities. Read More

  • Matrix's OmniPro Vision AI Collision Avoidance System

    OmniPro Vision AI is a state-of-the-art collision avoidance system that features NIOSH award-winning Visual Artificial Intelligence (AI) technology. This highly accurate, powerful system identifies and alerts on pedestrians, vehicles and specified objects, ensuring safer facilities, mining operations and industrial sites. With its web-based cloud application, OmniPro Vision AI also logs and analyzes a wide range of data related to zone breach notifications. Operating without needing personal wearable devices or tags, OmniPro has visual and audible zone breach alerts for both operators and pedestrians. Read More

Featured

Artificial Intelligence