Setting a New Safety Standard with Digital Lockout/Tagout

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Setting a New Safety Standard with Digital Lockout/Tagout

• Hands-on workshops: Hands-on workshops offer practical, in-person training where employees can practice using the digital lockout tagout systems. These workshops are led by experienced trainers who can provide immediate feedback and answer questions. For instance, a workshop might involve setting up a mock lockout scenario where employees use the digital tools to secure and tag equipment. This real-world practice helps employees build confidence and competence in using the new technology.


• Interactive simulations: Interactive simulations allow employees to engage in realistic scenarios in a controlled environment. These simulations can mimic real-life situations where employees must use the digital LOTO procedure to lock out equipment safely. For example, a simulation might present a series of virtual machines that require lockout, and employees must navigate the digital interface to complete the process correctly. This method helps employees understand how to handle unexpected situations and reinforces their problem-solving skills.

Ongoing education ensures that employees stay current with the latest developments in digital lockout tagout technology and procedures. Regular updates and refresher courses can help employees maintain their skills and knowledge. Continuous education also helps reinforce the importance of safety and compliance, promoting a culture of ongoing learning and improvement within the organization.

Overcoming Challenges in Digital LOTO Adoption

Adopting digital lockout tagout systems can present several challenges, but these can be effectively managed with the right strategies.

Addressing resistance to change: Employees may be hesitant to adopt new technologies, preferring the familiarity of traditional lockout/tagout methods. To overcome this, it’s important to communicate the benefits of the digital lockout tagout system clearly, such as improved safety and efficiency. Providing comprehensive training and support can help ease the transition and build confidence in using the new system. Encouraging feedback and involving employees in the implementation process can also foster acceptance and cooperation.

Ensuring technology compatibility: Integrating digital LOTO procedures with existing systems and equipment can be challenging. It’s essential to assess the current technology infrastructure and ensure that the new digitized lockout tagout system is compatible. Working closely with the technology provider can help address any compatibility issues and facilitate a smooth integration.


This article originally appeared in the July/August 2024 issue of Occupational Health & Safety.

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